Nov 14, · Power Your Home and Workshop With Steam Step 1: DA Build. In this drawing you see the new design of my labyrinth seal. This device is used to allow steam to Step 2: Da Real Thing. Here is the part completed and ready for assembly. All I need to do now is . How to make a Steam Power Generator - a cool science project Instruments: 1. A few piece wood 2. Glue gun 3. Fire 4. Led light 5. Motor 6. Fan 7. Two piece steal Jar 8. Dreal Machine.
First Thank you for reading my instructable. This is a work in progress, I will be adding more and more to this instructable on how to build a steam driven turbine and power plant for your home. As always if you find any typo's or any mistakes please let me know there is a lot of information I am going to throw your way.
So lets get started. I am going to show you how I build this 45 Kilowatt Genset, or steam turbine to power my home and business. This unit was a major effort to get off the ground. I will attempt to show you how to build this beauty.
Perhaps you can build one on a smaller scale. This unit is not for the amature. This build z very difficult and dangerous. There are a few things you need to be aware of when working with high power.
Respect the power. It will kill you in a heartbeat. If you don't have generattor equipment to build this device then send the parts out to be made. What you don't know, ask. I will be happy to help anyone in any I can. Ok this is the turbine and generator attached together on the test stand.
This is a turbine of my own design the generator portion or Technically the Powwred to be more precise is as mentioned above 45 kw 3 phase AC power output. The turbine in order to produce that level of power it required to run at an astounding rpm, thats right Now that will ruin your day if you have a major malfunction this runs at ballistic levels so if you have a destructive or catastrophic event the shrapnel will kill you.
It would literally explode. This will turn you into a red mist. That said I have maintained my rpm to more respectable and safe level of around rpm my power how to keep suction cup on windshield drops, as should be expected.
Though I feel safer at that rpm. My power levels at 50k are about half of my top end of k so around 22 kw output 3 phase. This is more that enough for my purposes. So here is the layout and break down of the genset.
From right to left. The large cylinders are far right the alternator left of that larger alum housing is the turbine chamber, the input to the turbine is via the silver high pressure line you see entering the turbine. This LIne is rated for psi at over degrees. My steam unit runs at a max of degrees F so i have plenty of worry room from a potential runaway.
The steam unit will be discussed later right now turbine. This is great for the protection of the bearings. I am running hydrostatic bearing at the generatir of the turbine and a ceramic at the rear. The pump is a standard v ac motor driving a screw pump to maintain pressure at 55 psi for the hydrostatic bearing. In the following steps I will show you more detail for the components of the system. In this drawing you see the new design of my labyrinth seal.
This device is used to allow steam to flow in only one direction inside the rotor. Steam enters at the center and flows to the outside into the jets.
This is my design I was inspired by an a similar invention by Tesla. His however had issues. I made some changes and improvements and what you see here is the first layout of my design. Here is the part completed and ready for assembly. All I need to do now is buff and clean the surfaces to help with adhesion and viscosity of the steam to facilitate the choking effect.
I will explain poweted more detail later. This is a rotor of my own design. This is new. This is a leap forward in turbine design. This is the bottom piece of a two piece rotor. This unit has no veins exposed. The conduit rides inside this rotor and the jets of steam expel and hit the geometry of this rotor assembly. This is a leap forward in steam turbine tech. In this picture you can see the major parts of the alternator and housing on the workbench the large steel drum is the housing for the alternator.
Behind this with the blue tape is the alternator assembly, shaft, and cartridge with seals. The rear bearing is a ceramic bearing and is held in how to build a steam powered generator rear plate you can gennerator this plate further in other pics and steps. You can see the bearing in the second picture. Now it is ready for assembly. In this picture you see the turbine lower half attached to the axle and all the major parts assembled.
The other half of the rotor will be attached with the valvular conduit held inside the rotor. In the second picture you can just see the other half of the rotor, you can also see the breaking tool i used to run the turbine during breaking in phase. I had to run the turbine with an how to overclock my cpu safely motor to breaking the bearings. That small round piece fit into the assembled rotor and the motor shaft fit into the end.
I was then able to run the rotor and alternator for long periods at low speeds to break the system in. Here you see the rotor housing attached and the valular conduit inserted into the rotor and the steam input attached and ready to run.
Here in this picture you can see a closeup of my high preasure line. This is stainless steel construction, braided with a quick disconnect at the turbine input. The burst rating of this line is over 10, Psi. Very strong and durable stuff.
I don't want to have deadly steam excape and cut me in half while admiring my work. So I overbuilt this system. In this photo you can see my oil cooling how to build a steam powered generator. It came from an old trucks automatic transmission the fan is located at the rear. I will add a picture of that once I retake them. Here you can see the control panel located inside the drawer of the test stand. I have added several gauges most of the gauges are from my local auto parts store.
As you can see there is one for Air Fuel Mix, one for oil preasure, one guild oil temp, and one for control voltage.
I had to add a 12 volt power supply to run the gauges and sending units. The center digital gauge was handmade by myself. It is the rpm gauge and as you powerwd see it is rated to display 6 digits. The top center is the hours of operation display ateam total time machine has run. The three switches are from gsnerator right.
Oil pump 1, Oil pump 2, And main power on switch for the Steam plant. As you can generatr I cut this panel with my cnc mill, I also cut the lettering with the mill as well.
Here in these two photo's you can see my wiring harness, entering into my control cabinet via the drawer. Neat and clean, until you get inside the panel. Once inside the panel you can see the mess of wires I have to hook up to my new set of gauges. I will add this pic later today. There is a lot of wiring to be done. You can see the circuit board I made that is the rpm gauge. Also visible are the control relays for the system. Here is this picture you can see the Main pump motor and oil tank for the turbine.
Oil is used to lubricate the front hydrostatic bearing and also to z the alternator cool. There is a mass of hoses and supply and return lines that go into and out of this tank.
The second picture shows some of the lines running back and forth from tank to the turbine and the radiator or heat exchanger which you can just make out in this picture. In this picture you see the pump hookup. This is a psi pump set to output how to draw a grim reaper skull 55 psi.
If you look at the right of the pump are valves I use the valves to control what a taurus male needs flow from this main pump to the system and the return, I had an issue when I built this system with my oil not being pulled from the system quick enough generatof as a result the oil would overflow and leak everywhere. In response I added what is known as a scavenger pump to help pull how to use green screen in photoshop collecting oil out of the system to avoid the backup or buildup of excess oil.
The second picture shows the pkwered secondary scavenger pump that removes ohw oil from the system.
Introduction: Power Your Home and Workshop With Steam
Steam is fascinating and there's even more than one type of steam. Saturated steam is a great way to store and transport energy between two locations. Superheated steam is where things start getting dangerous because not only is the temperature extra high but the pressure is also likely to be in the hundreds or thousands of PSI. This page is a diary about our effort to build a steam powered 'backup generator' to charge our batteries. For the most part we have all the power we could ever need from our small Watt solar array and our 20' diameter wind turbine, but on occasion I do need to run a generator and I always figured that a steam engine would be the most fun, plus. Steam to steam generator working principle and operational procedure. A boiler is used to heat feed water in order to produce steam. Theenergy released by the burning fuel in the boiler furnace is stored (astemperature and pressure) in the steam produced. Steam-to-steam generators produce low-pressure saturated steam fordomestic and other services.
It would be impossible to list all the reasons why you want to build a DIY generator. Perhaps you dream of off-grid independence and self-reliance. Regardless of your reason, the goal is always the same; to produce and consume your own electricity. You can go off grid without it. Human beings have survived all across the world for tens of thousands of years without it. Instead of light bulbs, use candles. Forget the furnace, use the heat from a fireplace. Instead of an oven, use a wood-stove and thick blankets.
You can make it with the right set of survival books , and woodsman know-how. But electricity makes life a lot easier. And most would also agree it makes like better. For example, a refrigerator and freezer are very difficult appliances to live without in our modern society.
But extremely useful. Electricity is a versatile tool that helps achieve many survival-related goals. Heat, light, cooking, entertainment, communication, construction.
You can buy energy generators and have them installed on your property. Or you can build your own. DIY generators are extremely helpful tools. And they can even serve to increase the sustainability of your off-the-grid outpost.
Electric generators all share the same basic principles. So these are the truly important concepts to understand. Any time you use electricity, you are using energy that came from somewhere else.
You convert one type of energy wind, water, geothermal, combustion into another electricity. The Stator is a stationary shell that houses the Rotor, which rotates inside of the Stator.
The Rotor is filled with magnets, which, as they spin within the Stator generate an electric current. There are many commercial batteries designed for the sole purpose of storing self-produced energy.
Basically, the larger the battery, the more energy you can store. If you plan on using your generator often, I would recommend getting a large battery. One with a significant amount of energy storage potential.
Or even better yet, a bank of batteries connected in series. If you just want off-the-grid electricity to charge a camera and flashlight, small batteries are perfect. If you want DIY electricity, you can look to the sky, look to the sea, look in the ground, look in your garage…. This is good because no matter the situation, the possibility of electricity generation is there.
You just need to understand how to harness it. By turning the gears or wheel of your bike, you turn it into a Rotor. So you can generate electricity and get a workout at the same time. Need to boil some water? No problem put in twenty minutes on the DIY bike generator, and you are cooking!
Need a reading light? Pedal while you read and you will have light for as long as you are on the bike! Obviously, this requires physical labor. But if you need electricity for small, quick tasks, a bicycle generator is a healthy way to go about it. So there is no need to dismantle your prized bug out bicycle. I am going to go ahead and call hydroelectricity the BEST option on this list. Hydroelectric power has been in use for thousands and thousands of years.
The ancient Greeks were first attributed to converting moving water into grinding wheat. They were not using electricity, but they were harnessing energy.
They turned running water and into the useful task of making flour. Water wheels are the most popular way of achieving hydroelectric energy. By positioning the wheel in the moving water, the motion of the water is transferred to the spinning wheel. This wheel is then attached to the Rotor. And the energy is collected by Stator before being transferred to a battery. Many streams and rivers flow at a near-constant rate. So hydroelectric energy is produced day and night, non-stop — effectively and efficiently.
Sadly, building and installing a functional hydroelectric plant yourself is complicated. Not impossible, but requires a lot of foresight, preparation, and planning.
And of course, you need a running body of water nearby too. Unfortunately, wind turbines present a problem for the average Joe. They usually require ongoing upkeep and maintenance. A turbine setup that allows you to capture as much of the wind as possible.
However, this only really works in windy regions. You need a lot of consistent, reliable winds if you want your DIY wind-powered electric generator to pay off. I have a flashlight that requires no charging, and no changing batteries.
All you have to do is crank the handle until you have generated enough friction to power the thing. This is a basic type of hand crank generator , and the one that you can build is similar.
This electrical generation is like a bike generator. It converts human energy into electrical energy. In other words, you get out of it what you put into it. If you need to conserve calories because food is scarce — a hand crank generator is a poor choice.
Now, heat is not electricity , however, heat is a form of energy and highly useful. Heat you can use to warm a small home, a greenhouse, or even to heat a hot-tub. The one caveat is you need to run a pump in order to circulate the water. So while this setup creates heat it does take some energy input to run.
Our atmosphere is full of this potential electrical energy waiting to be tapped. However, you can cut the costs of installing a solar system significantly if you understand how it works and how to build your own DIY Solar Power System. Click Here To Learn More. The general idea behind a biogas generator is fairly simple.
You just need a source of organic wastes such as agricultural waste, manure , municipal waste , plant material, sewage , green waste, or food waste. You then take these organic wastes and put them into a large bin or tank called a digester. It should be evident that electricity makes life easier. The quality of human life around the world has skyrocketed once it became a common resource.
First, the most significant survival use of electricity is the ability to generate heat. Especially during winter months and in cooler regions. Nor do you need to keep a large supply of dry firewood on hand although I highly recommend it. But life is easier using hot plates, electric skillets, toasters, or crock pots. All of which make meal preparation a lot easier. Emergency candles and gas lanterns have a nostalgic appeal and work in the shorter term.
Modern LED electric bulbs use very little energy and last for a very long time. This is efficient and safe for the environment. Believe it or not, entertainment can be as valuable a survival supply as fresh food because it preserves your sanity -which is invaluable in a survival situation. Heck, sanity is a valuable resource in any situation. Charging a cell phone or a small radio can change miserable circumstances into a bearable one.
Of course, a library of survival books and survival playing cards also electricity-free forms of entertainment. Cameras and camera equipment all use electricity and need batteries to run. So if you need to wait for a shot, you may have to use a small DIY energy generator to charge and power your equipment. Have you seen the movie Taken? Electricity is one of the most effective survival tools ever harnessed by man. It makes life on Earth easier.
We leverage it to accomplish an endless number of goals.